EQUIPMENT
Complete management of production from the fusion of the raw material to the control of the final product.
DIE CASTING EQUIPMENT
Automatic central furnace
Mold thermo-regulating heating units
Automatic head-spraying robots
Extracting robots
Trimming presses
Cooling conveyor and releasing agent recovery systems
350 Ton Press / Mfr. TOYO
350 Ton Press / Mfr. Haitian
500 Ton Press / Mfr. TOYO
650 Ton Press / Mfr. TOYO
800 Ton Press / Mfr. TOYO
1100 Ton Press / Mfr. Italpresse
1600 Ton Press / Mfr. IDRA
2000 Ton Press / Mfr. Haitian
ESPECIFICATIONS
Pallet 400 mm
Spindle Taper BIG-PLIJS@ CAT 40 (op: BT 1 HSK)
X Travel 23.6"
Y Travel 23.6"
ZTravel 23.6"
Rapid Traverse 3543 IPM
Pallet Capacity 1100 Ibs
Spindle HPI 50 HP
Spindle RPM 15000 RPM
ATC 60 (op: 118, 180, 252 & 396)
APC Dual Rotary
Control FANUC 31iMB
VIBRODEBURING PROCESS
POWDER PAINTING & CHROMATING AUTOMATIC LINE
PRODUCTION CAPACITY
Employees ≅ 125
Alloys employed: Aluminum ingots ≅up to 250ton/month
Alloys: AlSi12(Fe)& A380, A360, A413, ADC12
Die casting: 8 fully automatic manufacturing cells
CNC: 19 horizontal 4 axis machines
FIP Gasket application
Mechanical Assembly: dowel pins, labels, helicoils, plugs, etc.
Powder painting & Trivalent chromating automatic line: Akzo Nobel, Cardinal,
Liquid painting
Nickel Plating surface finish
Tri-chrome passivation on Aluminum: Surtec 650®
ATTREZZATURE PER LA PRODUZIONE
• HPDC Automatic Manufacturing Cells (x8)
• HPDC parts from 0.020 kg up to 16 kg
• Trimming Presses 35 Ton / 50 Ton
• Central Oven
• Tool Room (several mold maintenance machines)
• CNC Horizontal Precision Machines (x 19 )
• Fixturing Table Dimensions: X800mm, Y600mm , Z550 mm
• Spindle speed 20,000 RPM max
• BT30 and BT40 tooling
• Fixture Max 200 kg weight, 40 tools.
• ELBO Controlli Hathor Six Tool Presetter
• Walther Trowal Tumbling Machines (x2)
• Technoblast Shot Blast Conveyorized Machine
• Euroimpianti
• Cartesian Robot application machine
• Vision Inspection Measurement Microscope
• Curing Oven
• Leak Testing Machines
• Spectrometer alloy analyzer
• Zeiss-Bosello X-Ray radioscopic machine
• oordinate Measuring Machines (x2)
• Contour measurement and roughness measurement machine
• Colorimeter
• Assorted Microscopes
• Precision Lab. Scales
• Chemical Analysis Laboratory Equipment
• Durometer
• Assorted gauges
• Handheld assembly torque tools
• Screw presenters
• Ergonomic Arms
• Pin insertion system
MAIN INSPECTION EQUIPMENT
CMM AND LABORATORY EQUIPMENT
SUPPLY CHAIN ADDED VALUES
At Marchesi, we prioritize development of skilled suppliers for liquid painting, surface finishes such asnickel plating to add value to our supply chain and meet our clients' needs. We rely on our suppliers' expertise, we ensure exceptional quality standards and improved productperformance. Our commitment to skilled suppliers strengthens our supply chain, reduces lead times,and fosters long-term partnerships built on trust and collaboration, ultimately exceeding our clients'expectations.
